INDUCTION Heating Systems
Net Master Controller
Power Cube Generators Network Controller
Company Presentation
ISO 9001 Certification
Net Master Controller
Power Cube Generators Network Controller
- Induction Heating Process Automatization
- Networked Control of Multiple Inductive Heaters and Optical Pyrometers
- Manufacturing Automatic Machinery and Robot Systems
- On-line Control and Certification of Inductive thermal processes
Brochures
Manuals
Typical applications: shrink fitting; tin soldering; tempering; annealing; brazing; bonding; cap sealing; hot forming; curing; localized heating; metal glass sealing; plastic reflow.
- Accurate Management of up to Four Independent Thermal Processes
- Four Power Cube Generators
- Four Optical Pyrometers or Thermocouples
- Thermal Profile Quality Control
- Up to 20 Programmable Temperature and Time Segments per Process
- Maximum Power Output Programmable for Each Individual Segment
- Temperature Tolerance Window Programmable for Each Individual Segment
- Out-of Tolerance and End-of-Cycle Outputs for Each Process
- Full Logging Capability with Programmable Sampling Time
- Date, Time, Temperature, Power of Each Individual Process
- Cycle Quality Certification Through Logging of All Working Parameters
- All Configuration, Working Parameters and Log Files Acquisition through http Server
- External Management and Control of the Heating process through ModBus Protocol
- Compliant with the applicable Regulations on Electrical Safety and Electromagnetic Compatibility
| Power Supply | Supply voltage: 180÷260Vac, monophase - 50/60 Hz |
| Max Power Absorption: 60 W |
| Safety Features | Power supply feed galvanically insulated |
| Low operational voltage: no danger to the operator |
| Conforms to the international standards currently applicable for electrical safety and E.M.C. |
| Operating Conditions | Operating temperature: + 5 ÷ + 55 °C |
| Storage temperature: - 25 ÷ + 70 °C |
| Relative humidity: 0-95% (without condensation) |
| Working regime | Up to 4 PowerCube generators with a single heating head each (simultaneous heating on four heads) |
| Up to 2 PowerCube generators for the alternated heating of two heads each |
| Functioning modes | Manual |
| Functioning with thermal profile |
| Control Inputs | 1 RS 232 asyncronous serial port for connection with external PLC or controller |
| 4 inputs for the CEIA optical pyrometers |
| 4 isolated binary inputs for the thermal cycle activation switches |
| 4 isolated binary inputs for the working cycle stop |
| 4 analog inputs for external temperature sensors |
| 4 analog inputs 0-10V for output power control |
| 4 isolated binary inputs for the working cycles start in manual mode |
| 4 isolated binary inputs for general purpose use |
| Outputs for Activation of External Slave Devices | 4 serial outputs for the connection up to four Power Cube generators |
| 4 outputs (open collector, 12/24Vcc; 500mA) for "Generator ON " signal |
| 4 outputs (open collector, 12/24Vcc; 500mA) for "Piece in temperature" signal |
| 4 outputs (open collector, 12/24Vcc; 500mA) for “Piece cold” signal |
| 4 outputs (open collector, 12/24Vcc; 500mA) for “End of cycle” signal |
| 4 outputs (open collector, 12/24Vcc; 500mA) for “Temperature out of tolerance” signal |
| 4 outputs (open collector, 12/24Vcc; 500mA) for "Device ready" signal |
| 4 isolated binary outputs for general purpose use |
| Management and Control | Activation of cycle: via pedal, external logic or RS-232 |
| Adjustment: heating power (1% of resolution), heating temperature (1°C of resolution) |
| Temperature control through optical pyrometer |
| Control loop time 0.5 milliseconds |
| SH15/SL time constant 0.1 milliseconds |
| Self-Diagnosis | Check of temperature and on the cooling water presence |
| Correct inductor dimensioning check |
| Internal malfunction |
| Working cycle malfunction |
| Programming access control through a password |
| Power Cube connection |
| Generators parameter screenshot |
| Generator supply voltage too low |
| Generator supply voltage too high |
| Inductor short circuit |
Brochures
Manuals
Certificates