INDUCTION Heating Systems


Net Master Controller

Power Cube Generators Network Controller







Visit us at
Houstex
Houston, TX - United States of America
Feb 26 - 28, 2019
Exhibitor: CEIA USA Ltd. - LOGE

PMTS
Cleveland, OH - United States of America
Apr 2 - 4, 2019
Exhibitor: CEIA USA Ltd. - LOGE

See all upcoming events >>

  • Induction Heating Process Automatization
  • Networked Control of Multiple Inductive Heaters and Optical Pyrometers
  • Manufacturing Automatic Machinery and Robot Systems
  • On-line Control and Certification of Inductive thermal processes

Brochures
Click To View US Brochure



Manuals

Net Master Controller

Description

Net Master Controller - detail

Typical applications: shrink fitting; tin soldering; tempering; annealing; brazing; bonding; cap sealing; hot forming; curing; localized heating; metal glass sealing; plastic reflow.

  • Accurate Management of up to Four Independent Thermal Processes
    • Four Power Cube Generators
    • Four Optical Pyrometers or Thermocouples
  • Thermal Profile Quality Control
    • Up to 20 Programmable Temperature and Time Segments per Process
    • Maximum Power Output Programmable for Each Individual Segment
    • Temperature Tolerance Window Programmable for Each Individual Segment
    • Out-of Tolerance and End-of-Cycle Outputs for Each Process
  • Full Logging Capability with Programmable Sampling Time
    • Date, Time, Temperature, Power of Each Individual Process
    • Cycle Quality Certification Through Logging of All Working Parameters
  • All Configuration, Working Parameters and Log Files Acquisition through http Server
  • External Management and Control of the Heating process through ModBus Protocol
  • Compliant with the applicable Regulations on Electrical Safety and Electromagnetic Compatibility

Specifications

Power SupplySupply voltage: 180÷260Vac, monophase - 50/60 Hz
Max Power Absorption: 60 W
Safety FeaturesPower supply feed galvanically insulated
Low operational voltage: no danger to the operator
Conforms to the international standards currently applicable for electrical safety and E.M.C.
Operating ConditionsOperating temperature: + 5 ÷ + 55 °C
Storage temperature: - 25 ÷ + 70 °C
Relative humidity: 0-95% (without condensation)
Working regimeUp to 4 PowerCube generators with a single heating head each (simultaneous heating on four heads)
Up to 2 PowerCube generators for the alternated heating of two heads each
Functioning modesManual
Functioning with thermal profile
Control Inputs1 RS 232 asyncronous serial port for connection with external PLC or controller
4 inputs for the CEIA optical pyrometers
4 isolated binary inputs for the thermal cycle activation switches
4 isolated binary inputs for the working cycle stop
4 analog inputs for external temperature sensors
4 analog inputs 0-10V for output power control
4 isolated binary inputs for the working cycles start in manual mode
4 isolated binary inputs for general purpose use
Outputs for Activation of External Slave Devices4 serial outputs for the connection up to four Power Cube generators
4 outputs (open collector, 12/24Vcc; 500mA) for "Generator ON " signal
4 outputs (open collector, 12/24Vcc; 500mA) for "Piece in temperature" signal
4 outputs (open collector, 12/24Vcc; 500mA) for “Piece cold” signal
4 outputs (open collector, 12/24Vcc; 500mA) for “End of cycle” signal
4 outputs (open collector, 12/24Vcc; 500mA) for “Temperature out of tolerance” signal
4 outputs (open collector, 12/24Vcc; 500mA) for "Device ready" signal
4 isolated binary outputs for general purpose use
Management and ControlActivation of cycle: via pedal, external logic or RS-232
Adjustment: heating power (1% of resolution), heating temperature (1°C of resolution)
Temperature control through optical pyrometer
Control loop time 0.5 milliseconds
SH15/SL time constant 0.1 milliseconds
Self-DiagnosisCheck of temperature and on the cooling water presence
Correct inductor dimensioning check
Internal malfunction
Working cycle malfunction
Programming access control through a password
Power Cube connection
Generators parameter screenshot
Generator supply voltage too low
Generator supply voltage too high
Inductor short circuit

Documents


Brochures
Click To View US Brochure



Manuals



Certificates
CE Certificate