Net Master Controller

Power Cube Generators Network Controller

• Description
• Specifications
• Documents

Typical applications: shrink fitting; tin soldering; tempering; annealing; brazing; bonding; cap sealing; hot forming; curing; localized heating; metal glass sealing; plastic reflow.

• Accurate Management of up to Four Independent Thermal Processes
  • Four Power Cube Generators
  • Four Optical Pyrometers or Thermocouples
• Thermal Profile Quality Control
  • Up to 20 Programmable Temperature and Time Segments per Process
  • Maximum Power Output Programmable for Each Individual Segment
  • Temperature Tolerance Window Programmable for Each Individual Segment
  • Out-of Tolerance and End-of-Cycle Outputs for Each Process
• Full Logging Capability with Programmable Sampling Time
  • Date, Time, Temperature, Power of Each Individual Process
  • Cycle Quality Certification Through Logging of All Working Parameters
• All Configuration, Working Parameters and Log Files Acquisition through http Server
• External Management and Control of the Heating process through ModBus Protocol
• Compliant with the applicable Regulations on Electrical Safety and Electromagnetic Compatibility

Power Supply	Supply voltage: 180÷260Vac, monophase - 50/60 Hz
	Max Power Absorption: 60 W
Safety Features	Power supply feed galvanically insulated
	Low operational voltage: no danger to the operator
	Conforms to the international standards currently applicable for electrical safety and E.M.C.
Operating Conditions	Operating temperature: + 5 ÷ + 55 °C
	Storage temperature: - 25 ÷ + 70 °C
	Relative humidity: 0-95% (without condensation)
Working regime	Up to 4 PowerCube generators with a single heating head each (simultaneous heating on four heads)
	Up to 2 PowerCube generators for the alternated heating of two heads each
Functioning modes	Manual
	Functioning with thermal profile
Control Inputs	1 RS 232 asyncronous serial port for connection with external PLC or controller
	4 inputs for the CEIA optical pyrometers
	4 isolated binary inputs for the thermal cycle activation switches
	4 isolated binary inputs for the working cycle stop
	4 analog inputs for external temperature sensors
	4 analog inputs 0-10V for output power control
	4 isolated binary inputs for the working cycles start in manual mode
	4 isolated binary inputs for general purpose use
Outputs for Activation of External Slave Devices	4 serial outputs for the connection up to four Power Cube generators
	4 outputs (open collector, 12/24Vcc; 500mA) for "Generator ON " signal
	4 outputs (open collector, 12/24Vcc; 500mA) for "Piece in temperature" signal
	4 outputs (open collector, 12/24Vcc; 500mA) for “Piece cold” signal
	4 outputs (open collector, 12/24Vcc; 500mA) for “End of cycle” signal
	4 outputs (open collector, 12/24Vcc; 500mA) for “Temperature out of tolerance” signal
	4 outputs (open collector, 12/24Vcc; 500mA) for "Device ready" signal
	4 isolated binary outputs for general purpose use
Management and Control	Activation of cycle: via pedal, external logic or RS-232
	Adjustment: heating power (1% of resolution), heating temperature (1°C of resolution)
	Temperature control through optical pyrometer
	Control loop time 0.5 milliseconds
	SH15/SL time constant 0.1 milliseconds
Self-Diagnosis	Check of temperature and on the cooling water presence
	Correct inductor dimensioning check
	Internal malfunction
	Working cycle malfunction
	Programming access control through a password
	Power Cube connection
	Generators parameter screenshot
	Generator supply voltage too low
	Generator supply voltage too high
	Inductor short circuit

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Manuals

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